Sunday, November 3, 2013

Sulawesi Cocoa to Rival Africa's


By Karl Godderis 03/11/2013

Palm oil production in Indonesia is seen as the flagship industry but cocoa is perhaps the brighter jewel. A recent opportunity to travel extensively through South Sulawesi to observe the core producing cocoa areas of Indonesia provided us at The Jakarta Advisory Group with new insights and inspiration for Indonesian cocoa. The cocoa industry in Sulawesi is ripe with potential to push Indonesia to the top of the trading tree. Furthermore, as a commodity trading player on the global market, the performance of Indonesia in cocoa displays much of the complexities of  businesses in global supply chains, especially as it requires looking at things from the perspective of multiple stakeholders. It’s all there.

 Indonesia is currently one of the largest global players in Crude Palm Oil (CPO), with production in 2012 of around 25 million tons. The focus in CPO is no longer just in harvesting trees and processing the fruit. The industry has clearly developed downstream, with refining capacity estimated to increase to about 40 million metric ton within the next three years. This downstream activity will exceed production levels and may result in Indonesia becoming a net importer of CPO, although this is a complex debate with many variables. However, during our travels through South Sulawesi, in the company of senior executives from the global chocolate industry who also work throughout Africa, the region’s transformed outlook became apparent. For years now, the Indonesian economic engine has been humming along steadily and the idea that the boom in commodities has enabled a better distribution of wealth to the outer regions is clearly visible in South Sulawesi (a mere 2,000 kilometres away from the capital!).

The stretch from Makassar to Pare-Pare then onto towards Palopo and even further north, sees roads under repair or construction and new houses being built. Utilities are available and functioning, and even banks are present in rural areas, where motorbikes abound. While this might seem trivial these are significant indicators for successful cocoa production. Today, despite being the third largest producer of cocoa, Indonesia is a considerably smaller player compared to lead African producers the Ivory Coast and Ghana. Yet global demand for chocolate and cocoa powder continues to rise steadily, placing increasing pressure on the production side of cocoa beans. Interesting things are happening in global food markets. As a general trend large numbers of people in countries like India and China are being pulled out of poverty to join the middle class, which at its most basic level creates a huge impact on global food supply chains. This is also the case for chocolate & cocoa powder and its base material, cocoa beans, the production of which has one critical characteristic - 95% of all chocolate we eat comes from cocoa beans grown by small farmers or smallholders.

Suddenly the old model where the West eats the final product while far flung exotic places produce the raw material, starts looking a bit different. Consumer markets should take an interest in how millions of farmers grow their beans, not just from a sustainability point of view but also from the point of view of availability. It is precisely in this context that Sulawesi becomes relevant. The small scale cocoa farmers around Palopo and North Luwu represent small slices of an overall bigger picture for Indonesia’s cocoa as well as its overall food and agricultural potential. Indonesia is a key global player in various commodities whose consumer population of 242 million is exploding. On the one hand the country has all the necessary means to be self-sufficient in its supply of critical food resources, however food sufficiency is yet to be fully translated through the existing framework of government policies into manifest intentions and objectives.

Even though Indonesia is a global player in specific commodities like palm oil and cocoa, it has only recently started to develop a focus on more value added processing activities rather than just raw material exports. This issue is frequently covered in the Indonesian media. When applied to the cocoa and chocolate industries higher chain processing has material importance for the country. Over the last few years the global chocolate industry, while keeping its final product manufacture close to consumer markets like India, South East Asia and China, has engaged in a process of turning Indonesia into a regional hub for cocoa processing. This involves processing cocoa beans into cocoa butter and cocoa powder, two key ingredients for the bakery sector and for chocolate production. 

The fact is, by 2014 Indonesia’s processing capacity will reach 600,000 metric tons, while current cocoa bean production hovers between 400-450 thousand tones. So technically Indonesia has become a net importer of cocoa beans when it has the capacity to produce it domestically. Global production of cocoa beans is about 4 million metric tons hence Indonesia is already prepared to process a large chunk of that. As far as cocoa farmers in South Sulawesi are concerned, during our visit we had the chance to compare both regular farmers operating at the basic level, with farmers who just came out of productivity enhancement programs, primarily supported by the largest chocolate players. The difference is enormous. From a typical 200-300 kg of beans per hectare for the regular farmer, the better-trained farmer starts producing as high as 2 tons/hectare. This does not mean Indonesia can rapidly start producing 10 x times as many cocoa beans but it shows the massive potential in cocoa bean production when run at best practice levels.

Indonesia’s growing capacity can also demonstrate to West African juggernauts like the Ivory Coast and Ghana, a means to improve productivity via smallholders. At farmer level relatively straightforward agronomic solutions are available and already operational in Indonesia in order to bring production to the next stage. The main problems facing this evolution are other industrial factors like trade, financing, logistics, and downstream processing centres that will slow down economic growth due to a poor infrastructure base. Road systems, public transport, harbor capacity, and power availability, which in general threaten the country’s progress.  Cocoa is a lucky exception. Because Indonesia competes primarily with Africa, Indonesia is ahead on these curves, putting the odds in its favour. As previously mentioned Indonesia has a growing downstream industry; Africa does not. It has a huge consumer base, farmers have access to roads connecting them to nearby trading centres, many have mobile phones and motorbikes, and in almost all villages there is a banking system available.

Other pros are the stable political environment which conversely dogs countries like the Ivory Coast. Indonesia has a golden opportunity to become a huge global player, in large part due to the competitive advantage of its generally bemoaned infrastructure. Gone are the days of simply seeing Western consumption fuelled by Indonesian raw materials. Indonesia is increasingly part of global food supply chains. To lead in such a context is not just a matter of producing the most cocoa beans, it will require a willingness to take responsibility across a landscape of multiple stakeholders. This requires a focus on sustainability at the source of production, it also means that the local processing industry and downstream manufacture of cocoa powder and chocolate should incite Indonesia to take a greater leadership role in the cocoa industry. A more complex task than simply becoming the biggest producer. Indonesia has a leading edge in cocoa, and it should take the reins on the global stage, marketing itself and as a responsible and capable global leader in this industry.   
Karl is a Managing Partner at The Jakarta Advisory Group.

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